Prefabricated Piping Spool
Best Prefabricated Piping Spool in India - Prefabricated Piping Spool Manufacturers, Suppliers and Exporters in India
Prefabricated Piping Spool Manufacturers in India | Sunny Enterprises
Sunny Enterprises, is a leading Prefabricated Piping Spool Manufacturers, suppliers and exporters in India. We are providing the high quality of prefabricated piping spool which is a section of piping system and included with pipes, flanges and fittings. The overall section is completely assembled and welded in factory settings before being transported to the construction site for installation.
The creation of pre-built component of the piping system helps for simplifying the installation method and also improves the quality control. The component involves in our duplex prefabricated piping spools such as pipes, flanges, elbows, tees, valves and other types of necessary fittings which are depending upon the piping systems and designs as per the requirement.
Types of Prefabricated Piping Spools in India
Being the best prefabricated piping spool manufacturers and suppliers in India, we are providing multiple types of piping spools which are used as per the requirement such as:
- Carbon Steel Spools: Our new designed carbon steel spools are mainly used with high quality of composed iron with carbon content which can provide more strength and durability. The used carbon steel is known for its excellent weldability and ease of machining. We have used new technological welding system while making these prefabricated piping spools such as TIG and MIG welding machines and gives new epoxy polyurethane coatings for increasing its durability and long lasting life. These are highly used in the industrial piping, oil and gas and water treatment plantation also.
- Stainless Steel Spools: These are our highly demanding prefabricated piping spools and made with alloys of iron with a percentage of chromium, nickel and molybdenum. This can gives excellent corrosion resistance. The use of advanced allot formulation in these stainless steel spools helps for enhancing resistance to pitting, creavice corrosion and stress corrosion cracking. For using this prefabricated piping spool in the high temperature applications, we have used electro polishing process which can increases more smoothness and sanitary characteristics of internal surfaces. These are highly used in the pharmaceutical manufacturing, food processing, and marine environments.
- Duplex Steel Spools: These duplex steel spools have the higher strength and resistance to corrosion than the traditional and convectional austenitic stainless steel. These are made with combined austenitic and ferritic structure that can deliver the balanced mix strength of toughness and corrosion resistance formula. These are highly demanding in the industrial sectors where the higher thermal power is used due to its optimized heat process. This technique is developed to gain the overall structure and improves corrosion.
- Clad Pipe Spools: These are the special types of spools which are made with pure form of carbon steel base and these are coated with corrosion resistance alloys such as stainless steel or nickel alloys. Due to its durability and high quality of alloy materials are attached, these are majorly used in the chemical plants, offshore platforms and high temperature services also. The use of advanced cladding process and multiple types of innovations in the explosion welding and roll bonding structure, these techniques have led to more uniform and gets detect free cladding layers. These are highly demanding in the higher thermal structural industrial sectors.
Technical Specifications
For increasing performance in the every applied application, we have used multiple types of new technological innovations in our prefabricated piping spool. Here we have listed down a sheet such as:
| Parameter | Carbon Steel Spools | Stainless Steel Spools | Duplex Steel Spools | Clad Pipe Spools |
|---|---|---|---|---|
| Material Grade | ASTM A106 Gr. B, ASTM A53, API 5L Gr. B | ASTM A312 TP304/304L, TP316/316L | ASTM A790 UNS S31803, S32205 | ASTM A clad with Inconel 625, SS 316L, or other corrosion-resistant alloys |
| Pipe Sizes | ½” to 120” (DN15 to DN3000) | ½” to 96” (DN15 to DN2400) | ½” to 72” (DN15 to DN1800) | ½” to 60” (DN15 to DN1500) |
| Wall Thickness | Schedule 10 to XXS | Schedule 10 to XXS | Schedule 10 to XXS | Schedule 10 to XXS |
| Pressure Ratings | ASME Class 150 – 2500 | ASME Class 150 – 2500 | ASME Class 150 – 2500 | ASME Class 150 – 2500 |
| End Connections | Butt Weld, Flanged, Threaded | Butt Weld, Flanged, Threaded | Butt Weld, Flanged | Butt Weld, Flanged |
| Coating & Lining | 3LPE, FBE, Hot-Dip Galvanized | Pickled & Passivated | Pickled & Passivated | CRA Cladding (Inconel, SS 316L) |
| Mechanical Properties - Hardness (HB) | 120 – 180 | 150 – 200 | 200 – 250 | - |
| Mechanical Properties - Elongation (%) | 20 – 35 | 35 – 50 | 25 – 40 | 30 – 50 |
| Pressure Class (ASME) | 150 – 2500 | 150 – 2500 | 150 – 2500 | 150 – 2500 |
| Operating Temperature (°C) | -20 to 450 | -100 to 600 | -50 to 350 | -50 to 600 |
| Corrosion Resistance (%) | 50 – 70 | 90 – 99 | 95 – 99 | 99+ |
| Coating & Surface Finish | External Coating | 3LPE, FBE, Galvanized | Pickled & Passivated | Pickled & Passivated |
Key Features and Benefits of Our Pre-Fabricated Piping Spool
Being the best prefabricated piping spool suppliers and exporters in India, we offer a wide range of prefabricated piping spools equipped with various features and benefits, such as:
- Reduced Welding Time: Our new technological prefabricated piping spools come with pre-welded sections that minimize the need for extensive on-site welding. This reduces exposure to welding hazards and speeds up the installation process.
- Weather-Independent Fabrication: These spools are mostly fabricated in indoor facilities and are able to resist adverse environmental conditions. This durability prevents corrosion, ensures consistent workflow, and avoids delays due to weather factors.
- Ease of Transportation and Handling: Piping spools are designed for easy transport, with modular sections that fit efficiently into shipping containers or trucks. This reduces transportation costs and simplifies logistics.
- Consistency and Standardization: Our prefabrication process ensures uniformity in production, with each spool meeting exact specifications. This consistency improves reliability and reduces compatibility issues during assembly.
- Reduced Site Congestion: Prefabricated piping spools are assembled off-site, minimizing on-site work. This leads to fewer tools and less clutter at the location, improving site organization and enhancing productivity.
- Faster Commissioning: With pre-tested and pre-fabricated piping spools, system commissioning takes less time. This accelerates the startup process for industries like power plants and refineries.
Applications of Our Pre-Fabricated Piping Spool
As one of the best prefabricated piping spool suppliers and exporters in India, we provide a wide range of prefabricated piping spools that are widely used across multiple industrial sectors, such as:
- Construction, welding, and routine maintenance of oil and gas transmission and distribution pipelines, including onshore and offshore projects.
- Installation, retrofitting, and emergency repair of high-pressure and high-temperature piping systems in thermal, nuclear, and renewable energy power plants.
- Design and implementation of corrosion-resistant and high-pressure piping networks in chemical processing plants, including upgrades for compliance and capacity expansion.
- Engineering and installation of intake, treatment, and distribution pipelines in municipal and industrial water treatment facilities, including wastewater systems.
- Custom fabrication and installation of HVAC and industrial refrigeration piping systems, including chilled water, steam, and compressed air lines for manufacturing plants.
- Piping system integration for marine vessels and offshore platforms, including fuel, ballast, and cooling systems, built to withstand harsh marine environments.
- Design, fabrication, and cleanroom installation of sanitary-grade piping systems for pharmaceutical manufacturing, including WFI (Water for Injection) and process gases.
- Layout and installation of sprinkler, standpipe, and specialized fire suppression piping systems (e.g., foam, dry chemical) for industrial and commercial buildings.
- Sanitary and corrosion-resistant piping systems for food and beverage processing facilities, including CIP (Clean-In-Place) systems and thermal fluid piping.
- Heavy-duty and abrasion-resistant pipeline systems for slurry, tailings, and process water in mining and mineral extraction facilities, including remote monitoring systems.
Conclusion:
Being one of the top prefabricated piping spool manufacturers, suppliers, and exporters in India, we at Sunny Enterprises offer the best quality prefabricated piping spools. These spools are primarily used to simplify installation processes and come with multiple pre-attached components. We use high-grade raw materials in the manufacturing of each prefabricated piping spool and apply advanced oxidation-resistant coatings to enhance overall performance. Contact us today for more information!
Frequently Asked Questions (FAQs)
Industries like oil & gas, power plants, chemical processing, and water treatment use piping spools for efficient and accurate pipeline installations.
Spools are transported using trucks, containers, or specialized trailers, with proper supports and packaging to prevent damage during transit.
Material type, complexity of design, welding requirements, coatings, and transportation costs influence the overall pricing of piping spools.
Yes, spools can be designed and fabricated based on project-specific drawings, dimensions, and material requirements to ensure a perfect fit.
